Monday, November 17, 2014

Why to buy our Gassing Machine ?


 Why to buy our machine ?


Reasons are here:


1.     Most economical in the world (Machine price is lower than any other brand)
2.     Best quality output (Weight loss % ± 0.75 )
3.     Very Low Maintenance Cost (Machine cleaning & lubrication is ok, except moving & rotating part nothing is required as spares)
4.     Quick return to your investment (If you are giving gassing job work, you will get machine cost within 3-4 months)
5.     Easy to operate (No skilled labor is required)
6.     Universal machine suit for all type of Cotton Yarn, Spun Synthetic Yarn, Spun Blended Yarn
7.     Works on both LPG & Natural Gas
8.     Lowest power consumption
9.     Lowest Gas Consumption (LPG requirement is 40 -50 gms/drum/hour)

History:

*       Our first machine supplied in the year 2001, is still running with original burner supplied with the machine
*       M/s. Shri Ramalinga Mills Ltd, ‘A’ Unit – Aruppukkottai, having 2 x 60 drums machine and all the exports count are processed in our machine
*       M/s. Subburaj Textiles – Tirunelveli, having our 10 x 60 drums machine and all the counts
*       We supplied our machine to Netherland four years before for spun polyester sewing thread singeing and it is running satisfactorily. The Customer spent 240 dollars for spares purchase which is 1% of machine value per four year
*       Our machine (60 Drum) is running in Bhiwandi for the past three years. It is giving 17.5 Tons production per month of 2/100s HT Combed Cotton Yarn. It consuming only 41.5 gms / per hour / drum of LPG
*       Our machine is working for 40s Single Cotton Yarn at Gujarat
*       Our Coimbatore customer is taking (60 drum machine) the production of 1.2 tons per day – 2/60s Combed Cotton Yarn


  

Tuesday, November 11, 2014

Gassing Machine - General Requirement - Important POINTS to be remembered

Controls & Monitoring required for a gassing machine:
  1. Speed Control  / tuning – Either with the help of AC Variable Frequency Drive or Mechanical Variator Pulley is required to get the required level of weight loss
  2. Flow Meter – is essential to control and monitor the flow of gas and air supplied in the machine
Above this
  1. Gas supply must be common control and must not have individual control
  2. In individual drum drive, speed variation between drum may cause variation in gassing. Hence group drum is best 
  3. It is better to cover the yarn passage by ceramic guides which will prevent the generation of hairiness and some times it will control the elongation of yarn
  4. Winding tension variation may cause difference in firing hence effective tension device is required
  5. The yarn must go throw the centre of the burner and it is better to keep the bottom and top centering guide as a fixed one (Not a moveable)
  6. The adopter bearing must rotate with out any disturbance other it will affect the take up speed and cause loss variation
  7. The cleaning of the burner and guide rollers must be done at proper interval. Accumulation of scale (evaporated wax content presented in the cotton yarn) inside the burner will increase the burner temperature and change the loss %
  8. Accumulation of carbon content in the guides will generate further hairs